HOW 3 STAGE VTEC WORK

Before you can understand what is meant by "3 Stage VTEC", you have to understand what VTEC is. VTEC is simply a cam profile switching mechanism. Two cams are combined into one: a street friendly cam that idles well, makes good power in the low and mid RPM band, and passes smog; and another optimized purely for high RPM power. On the D-series engine this is applied to the intake valves only.

All the work Honda has done on the VTEC mechanism are combined to make the 3-Stage VTEC system. It is not a rumor, the engine exists: D15B. The engine is used in Honda Civics in Europe and Japan. In short, it combines VTEC-E and SOHC VTEC to get both extraordinarily good RPM fuel economy, and excellent high RPM power. The D15B is a 1.5L engine that is capable of about 54mpg and is rated for about 128HP. There is no other engine that can boast such combination of good fuel economy and power output. To understand how it works, it is recommended that the reader becomes familiar with the DOHC VTEC, SOHC VTEC, and SOHC VTEC-E mechanisms. You might need to read this and this so you can understand more about 3 stage VTEC.

Looking at Stage 1 above, we see that both intake valve rockers operate independently. And at this low RPM, only one intake valve opens and closes since the other intake valve follows an almost-round cam profile. The almost-round cam profile is designed to open the valve just tall enough to avoid pooling of fuel above the valve. This mechanism is just like the low-RPM operation of the VTEC-E mechanism, resulting in great low-RPM fuel economy.

Stage 2 in the illustration shows the mid-RPM range operation. Starting at about 2500 RPM, the first oil pressure is applied, pusing a pin to lock the two intake valve rocker arms together. Both valves now follow the same low RPM cam profile in their operation. Thus far the operation has just been like a normal VTEC-E mechanism.

In Stage 3 above, the second oil pressure is applied at about 4500 RPM. The second oil pressure pushes another pin through the valve rocker arms and a cam follower that is between the two valve rocker arms. The cam follower operates from the high RPM cam lobe so now both intake valves follow the high RPM cam profile. This is like the high RPM section of an SOHC VTEC engine.

As seen from the power curve graph, each of the three stages has a distinct curve. And by choosing the switch-over points correctly, the optimal portions for the three stages can be combined into one curve. This level of low and high RPM optimization is unavailable from any other mass produced commercial engine.